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Volvo V50 2.0D no start/no fuel

18K views 9 replies 9 participants last post by  verdonclan88  
#1 ·
Hey!

I'm creating this post since I am a little puzzled.

Problem:

My 2004 Volvo V50 has a D4204T engine and it will not start due to a complete lack of fuel. Meaning the clear fuel line running from the Fuel Filter, to the High Pressure Fuel Pump, is completely empty ( I've included a picture). This problem happened right after it suddenly got cold (-20°C). Before that didn't have a single issue with the Fuel system.
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Here's what i've checked so far:

1) Fuses/Relays- I've checked Fuse 74, (In the fusebox near the passenger seat), which was fine, also, the R15 relay worked (clicked). I didn't get around to checking whether or not it was actually passing any power through.

2) Mechanical- I also removed and cleaned the Fuel Valve that's attached to the fuel pump.( See incl. Picture). The Fuel Valve was getting a little over 8.0V while the key was in the 2nd (pre ignition) position. Is it supposed to get more?
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I also tried sucking on the Fuel Return Line with a hand pump, to manually prime the system, but to no avail. The little bit of fuel still left in the clear fuel line moved a little at first, but after a few pumps, that also stopped. (In theory, I am somewhat certain that I should be able to prime the system with the technique i described previously, seeing as how this engine doesn't have an in tank fuel pump.)

3) Fuel Filter- After the no start condition I decided to change the Fuel Filter. I checked the Fuel Inlet pipe, Fuel Return Line and the Fuel Out pipe on the filter itself. All three were OK. Also i never had any problems with air in my fuel lines, as many others have.( Picture of the Fuel Filter Housing).
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I am starting to run out of ideas and with christmas around the corner, I would really prefer to have a working car, rather than a heaping pile of junk haha.

Going to go check on whether this car has a Fuel Pump Electronic Control Module.

Any input whatsoever would be greatly appreciated.

Cheers!
 

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#9 ·
Good evening guys.
I have a 2.0 litre 2009 Volvo V50 I brought Friday and have had exactly the same issues.
No fuel in the clear line from the filter and non start.
Tried sucking on the return and no success.
Previous owner has replaced the high pressure pump, pressure sensor and the fuel filter.
The high pressure pump has been dropped and chipped the cast part where the clear pipe connects to the pump which I know isn’t ideal and air could possible enter there?
I have ordered a filter housing as I know they struggle with them cracking and sucking in air that way.
Really reluctant to return the vehicle as it’s only done 38k and is ideal car for me.
Any help would be massively appreciated in my time of need.
thank you guys