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Polestar Exhaust

37K views 72 replies 34 participants last post by  Ethicwinslol  
#1 ·
This morning I started the P* up as usual but it was really loud, as you know it revs high and slows to an idle but it sounded way louder than when it is in sport mode, I continued on my way and it seemed like both valves stayed open in drive and sounded wonderful, really raspy and sporty unlike I've heard before.

I parked up and popped into the shop and started her up again and it was still the same, sounded great. On my way home later it seemed to go back as normal, I pushed into sport mode to hear it again and it wasn't as good, still sporty but nothing like this morning.

I wondering if the system is actually working correctly from the start, when you guys run sport mode, does it sound especially loud/sporty?

Does anyone know if you can physically see the valves opening to check it works right before I get a dealer to look at it (that's if they would know what a Polestar exhaust should should like)?

PS It was very warm this morning ( well warm for UK), so it's wasn't what some guys report as a cold startup.

Has anyone experienced this?




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#3 ·
A couple weeks ago, I experienced something similar.
The valves remained open, even though I was in normal mode.
Must say that my fuel level was very low when it happened - don't know if it has something to do with that.
After I filled up and drove some more it got back to normal eventually.
It was as if the valves were 'stuck' for a moment.
 
#6 · (Edited)
Yes, I just did it on my car. You will need a second hand to get this done. Very pleased with how the car sounds now.

1. Have a second hand, start the car and place the vehicle in "Sport Mode" (Foot on brake and E-Brake set for safety)
2. Go to the rear of the vehicle and unplug the Two Exhaust Flap Solenoids (Located in Trunk Area)
3. You are done!

Here are a few Engine Revs and a quick acceleration from this weekend.

 
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#16 · (Edited)
Sure. As previously mentioned, secure the vehicle with the parking brake and wheel chalks, then put the transmission in sport.

Lift the cargo floor and secure it with the strap. Pull the lower tray out a little and you'll see two black connectors all the way forward, center left. These route directly to each exhaust actuator. To remove, there is a tab at the base that you need to press in with light pressure, then a light pull on the connector to release. These release very easily, so if it's not letting go you're not doing it right.

You can disconnect them in either order, but you should disconnect both. The actuators are CAN bus controlled so you can disconnect them without damaging anything electrical, but they operate together and not independently.

That's it. The actuators will stay fixed in position and your entire neighborhood will know when you're starting your car. It's seriously loud on cold start fast idle...

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#17 ·
sure. As previously mentioned, secure the vehicle with the parking brake and wheel chalks, then put the transmission in sport.

Lift the cargo floor and secure it with the strap. Pull the lower tray out a little and you'll see two black connectors all the way forward, center left. These route directly to each exhaust actuator. To remove, there is a tab at the base that you need to press in with light pressure, then a light pull on the connector to release. These release very easily, so if it's not letting go you're not doing it right.

You can disconnect them in either order, but you should disconnect both. The actuators are can bus controlled so you can disconnect them without damaging anything electrical, but they operate together and not independently.

That's it. The actuators will stay fixed in position and your entire neighborhood will know when you're starting your car. It's seriously loud on cold start fast idle...

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thank you!
 
#20 ·
Cool! i will check this out this weekend, my neighbour just picked up the new M4 with a sport exhaust, his cold starts are loud but when its warm its not as loud as the polestar in sport (mind you i have a downpipe). this will definitely be louder!
 
#21 ·
Great write up and pics (except for the blurry before pic;)

Just wondering, to get it back to normal, do you just plug them back together? Incase wifey gets annoyed with the cold starts waking her up. Everyone has commented on the drastic change in loudness between D ans S mode.

@mikey32235 - I understand the Ms also has the same issue - on the cold starts there are flaps that are closed - and some BMW owners also do a similar mod to get the right cold start sound!
 
#22 · (Edited)
Sorry, I grabbed a bad shot. This is a little better.

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And yes, you can just reconnect them when your wife complains and it will revert to normal operation the next time you start the car. Keep in mind that once you know how it's done, it's a quick enough task to do if only for that weekly solo drive to Home Depot.

I only run it this way occasionally myself and you can lock it in any one of several flap positions. I'll get some crap for this, but I usually have mine set in the fully closed position. I actually love the way this car sounds running up through the gears in manual mode when set that way and it still goes like stink. [emoji38]
 
#23 ·
I'm experiencing the same thing as described earlier.
It seems the valves are open all the time, even in normal D mode.
Sounds great, but this is not normal :)
Cold start is VERY loud, louder than previously.

The valves don't seem to pop back into place for the moment. What can I do? Software related or do I need to stick a screwdriver in there? :)

thanks
 
#28 · (Edited)
It doesn't work that way. The controllers on the mufflers are CAN bus controlled, and while I haven't experimented with individual wires, if you disconnect either of these connectors, then both muffler flaps will remain in their then-current positions.

As far as I can tell, there are 4 possible muffler actuator states that you can lock into while the car is idling normally (e-brake and chalked wheel of course) by disconnecting either connector. But the actuators seem to creep over time and need to be reset occasionally by reconnecting and disconnecting again.

Both fully open (transmission in Sport); Very loud cold start and sounds great reving in neutral, but drones a bit in drive
)
Left closed, right fully open (transmission in Park); Nice middle ground exhaust note, especially mid rpm range
Both fully closed (transmission in Reverse); Very quiet in all conditions
Flaps partially open (transmission in Drive); Normal non-sport exhaust note

There are dynamic actuator positions that you will of course lock yourself out of, such as normal sport/drive switching, cold start and high rpm activation in Drive, but I haven't noticed any drivability issues from any of these locked positions.
 
#30 ·
It doesn't work that way. The controllers on the mufflers are CAN bus controlled, and while I haven't experimented with individual wires, if you disconnect either of these connectors, then both muffler flaps will remain in their then-current positions.

As far as I can tell, there are 4 possible muffler actuator states that you can lock into while the car is idling normally (e-brake and chalked wheel of course) by disconnecting either connector. But the actuators seem to creep over time and need to be reset occasionally by reconnecting and disconnecting again.

Both fully open (transmission in Sport); Very loud cold start and sounds great reving in neutral, but drones a bit in drive
)
Left closed, right fully open (transmission in Park); Nice middle ground exhaust note, especially mid rpm range
Both fully closed (transmission in Reverse); Very quiet in all conditions
Flaps partially open (transmission in Drive); Normal non-sport exhaust note

There are dynamic actuator positions that you will of course lock yourself out of, such as normal sport/drive switching, cold start and high rpm activation in Drive, but I haven't noticed any drivability issues from any of these locked positions.
So "Left" is the "muffler bypass" valve? If so, doesn't seem like there is any way I could get it "stuck" in my desired position... (Left = Open, Right = Closed)
 
#31 ·
I don't know which one is left and which one is right, but it's easy enough to check as the you can trace the wires under the carpet. It may be possible to get what you're looking for by first switching the connectors, putting the car in Park and then disconnecting both. That normally opens the right side but should open the left if swapped around.

The question is whether or not swapping these would damage anything but they're not keyed differently or marked, so maybe not.
 
#34 ·
Or also for those of us here who are still waiting on the slacker FB admins to accept the join request?
 
#41 ·
I remember reading in the owners manual about how the exhaust flaps behave in different circumstances. I don't remember well off the top of my head at this point, but on cold start and in certain other circumstances, one of the two flaps are open. In Sport both are open. In drive both flaps are closed most of the time, except in some circumstances (which it explained if I remember right) and then both flaps open automatically @4k RPM in Drive (I think?)
 
#43 · (Edited)
As follows...

Cold Start: both closed
Park: left closed, right open
Reverse: both closed
Drive (non-sport): both just slightly open, open more at higher rpms
Drive (sport): both open

Lock in any of these positions by disconnecting the connectors in the boot.
Almost...

In D Mode they are mostly closed and one opens above 4k rpm.

Image
 
#48 ·
1. How do I know which plug is which? (If I wanted it back to factory setup.)
2. How long will the flaps stay open once unplugged? Do they close over time?
Just connect them either way since you can run them flipped and it doesn't hurt anything. If you guessed right, the driver side exhaust will be closed in Park at normal idle and passenger side will be open. Obviously just switch them around if you guessed wrong. I'm not certain on the second question but the servos don't move easily when unpowered.