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Help required - Metallic (rattle) sound on acceleration

20K views 40 replies 13 participants last post by  Ultrarunner511  
#1 · (Edited)
Hello folks. I noticed today on my MY20, V60 T4, km 8500 - a highly noticeable "rattle" sound upon acceleration (sounds like the Predator in that movie). It seems to be coming from the engine area and starts rather immediately on acceleration and stops when I take foot off the pedal. I wanted to reach out to better understand what the cause might be, so any input from the community is helpful and gratefully accepted.

Obviously, I am a bit distraught this would happen to a brand new and rather expensive car which has car hardly been driven in the last year and a half.

Please find attached video/audio of the mentioned sound.

Thanks in advance.

 
#3 ·
It’s hard to tell from the video. I would say have some one rev the engine after a drive to warm it up and see if you can tell if it’s engine noise, exhaust, or driveline.

If you are stationary when you hear the noise could be engine or exhaust.

Any of the noise is only when you’re moving in and you know it’s a driveline.

It always sucks when something happens to a car especially if it’s newer Good news is that you have the warranty. Good luck and make an appointment to the dealership when possible as even if you identify the noise you will need them more likely to correct the issue.
 
#5 ·
It’s hard to tell from the video. I would say have some one rev the engine after a drive to warm it up and see if you can tell if it’s engine noise, exhaust, or driveline.

If you are stationary when you hear the noise could be engine or exhaust.

Any of the noise is only when you’re moving in and you know it’s a driveline.

It always sucks when something happens to a car especially if it’s newer Good news is that you have the warranty. Good luck and make an appointment to the dealership when possible as even if you identify the noise you will need them more likely to correct the issue.
Thanks for your reply, much obliged.
So, I did as you suggested and it is evident that the noise only occurs during acceleration- and not while rev the engine while stationary. Also perhaps worth mentioning is that while in motion, the sound happens only during acceleration, but stops while gear change is taking place. Any thoughts on this.

Will make an appointment with dealer come 2022, but would like as much input from the community here and get as much info as possible on any shared experiences.
 
#4 · (Edited)
There is a TJ for the left engine pad (mount) making a clicking noise... not sure it's the same thing. We had this TJ performed on our 2017 XC90 and the clicking hasn't returned. I should add that the clicking only occurred on acceleration.
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#9 ·
I have the same exact sound in my 2019 S60 T5, and I haven't been able to identify the source. At first I thought the engine was knocking, but it's not that. It doesn't happen when using very light throttle, or wide open throttle. My car is going for service soon, and I'll have them look into the sound. If the dealer finds anything, I'll share.
 
#12 ·
With the new information and able to here in a little bit better it sounds like a Cadillac converter for exhaust pre-muffler that is the mosWith the new information and able to here in a little bit better it sounds like a Cadillac converter for exhaust pre-muffler that is the lose internal to the exhaust.

that would also explain why it’s easier to hear when driving has the cars under a load.

take it to the shop and see if they agree with the online mechanic lol
 
#14 ·
My dealer could not locate the issue except that they said they found 3 loose screws in the exhaust. This did not alleviate the issue entirely, but they problem is less pronounced now. The sound I had is not nearly as pronounced as yours or of the same character. And I could definitely not hear it outside of the car. Your sound sounds rather nasty and I would not say it’s a feature as Volvo claims. Definitely follow up on this. Keep us posted please.
 
#18 ·
Thanks for the update, my mechanic still investigating the noise, he checked time chain, gearbox, exhaust system, supercharger, throttle body, engine mounts, turbo, and discarded all. Tuesday he'll check valve system, in my case, the sound is apparently located at the top engine, but he beleive that system is ok
 
#19 ·
Hello! I started a similar? thread a month ago. I wonder if my problem has the same root as yours..
 
#21 ·
Sounds like one of the most rattling lifter/rockers ever, but amazing it gets that quiet after warmup.
Got me what it really is, I'd be all over it with the hose in the ear trick. That noisy you would think it would be easier to locate.
 
#24 ·
Hello friends @JeeBee @AJS1KR @Felix2020, do you have news of the sound? In my case the sound has decreased considerably, I have changed the oil for Liqui Moly 0w20 Special Tec V plus Hydro-Stössel-Additiv, the car runs great, I have also accelerated it to the fullest several times (rolling and short races) and the sound it is no longer when accelerating, it has not returned, it only remains when starting but for much less time, 15 sec at 0° ambient
 
#25 ·
Finally i discovered the root of the sound, it occurs when the turbo flapper is not completely closed because the wastegate actuator not work properly. With a manually vacuum pump, i moved it to full open position, maximun vacuum (-0.7 bar), then full closed, maximun pressure (1.5 bar). This exercise released the wastegate correctly. But i think that need a new wastegate actuator. In other car, Renault Clio, haved the same problem, but it not manifested whit rattle sound, only little power lose
 
#31 ·
Thanks everyone for sharing your experiences. I'm glad to see Cris was able to pinpoint the issue to his exhaust manifold. I'm taking my car in for tires and 40k service next week, and will ask the dealer to try and diagnose again.

The reported wastegate issue could explain why my car feels like it's "surging" during acceleration (boost builds, drops off, builds again, repeat). The "ticking" sound could be a cracked exhaust manifold. These are two great places for the dealer to start their inspection.
 
#33 ·
I had something similar, but I think I've successfully self-diagnosed it as me wants to play Fuel over the B&W every time I accelerate.

My FUEL door on my 2018 392 Scat Pack Shaker Challenger (I traded it on this Volvo)
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#39 · (Edited)
I had it from very beginning on my v60, bought it as used with 20000km. I Thought is is normal but visited 3 different services, each explain the source of nois in different way. So I pushed one of them to fix it. And at the end turbo was replaced, sound gone but not completely, it appears, sometimes (barley noticeable, much less than before, but still), only when engine is cold and after rpm is going down after a little throttle.

I think Volvo is aware of it. However not sure how much impact it has for general turbo life, maybe not much, and it explain the lack of willingness to replace it? I do not known.

Edit: and my is also 21 model year, I think it can be connected, however this thread is the only place where I was found similar case...
 
#40 ·
I think Volvo is aware of it. However not sure how much impact it has for general turbo life, maybe not much, and it explain the lack of willingness to replace it? I do not known.
I think the same, checking the turbo part numbers I found that the original was replaced by another code the following year of manufacture of the turbo, according to Borgwarner codes. Part number of the turbo with problems 31441940, new part number 36012554, both codes correspond to the same Borgwarner part number b03g 1855 970 0014

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