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Cam cover help

5.7K views 21 replies 4 participants last post by  SwedishDoomGoblin  
#1 ·
Hey quick question about removing cam cover on 2004 s60R, do you have too lock down the cams, I got to redo the gasket, have to do the cam seals to
 
#3 ·
I would definitely advise locking down the cams. Everything you need comes in the same kit anyway, so why not? I wouldn't risk messing up the timing. Also make sure to use the PROPER Volvo recommended anaerobic sealer you kind of "paint" on with a roller. Unlike the last knucklehead used RTV sealant on my cam cover before I had the pleasure of redoing EVERYTHING when the head gasket blew. Haha.

The tools zak's talking about sure does make life easier when taking off the cam cover. Also very nice for putting it back on. I also bought the special cam cover removal pliers. Those are pricy little boogers but helps a lot for a stuck, older cam cover.
 
#11 ·
Yup! I also use some wood shims to brace between the soft aluminum cam cover and the tool. Maybe it's not necessary, but it makes me feel better about it at least.

Okay I found a kit for it, thank you guys
You got it! Good luck with your project. Let us know if you need more info. I think there are some pdf tech manuals floating around here somewhere that outline the procedure.

Make sure to get yourself one of these: Volvo Gasket Sealant Roller - Genuine Volvo 9512767
I've used both the official "Volvo" one and the cheaper foam rollers from my hardware store and I found the Volvo one to apply the sealant more nicely. Wish I knew what brand it ACTUALLY is so I could pick up a pack of spares.

and get this too: Permatex Anaerobic Gasket Maker - Permatex 51813
 
#12 ·
Did the kit come with the tool to lock the cams in place on the back? Should look like this

Image


Deffos lock the cams in position with that tool before starting on the cover & I'll hella encourage having some extra bolts. Despite them only needing torqued to something like 12ft/lbs, I still had one or 2 stretching when I did the cover on an 05 w/ 115k 🙃
 
#17 ·
I don't know R valuations, but I'm pretty sure it'd take a fair amount of time to part out, & if you're considering looking at it as "parts value" & you're open to it taking time, I might gently suggest being open to selling the entire vehicle at "parts value minus storage & teardown time & effort". If I was closer I'd either have a number for you or time & tools to help pull the cover & replace seals. It's all very doable, but if you're replacing the front seals, the timing belt & cam hubs need to come off AND be put back on properly. So in addition to the tooling needed to take the cam cover off w/o it deforming/warping/cracking from the pressure of the valve springs possibly being uneven, you DEFINITELY want to lock the cams in position with the other tool. As the cover lifts the cams will be forced up but if you mark EVERYTHING & use the cam lock tool on reassembly, you can get everything on the correct timing. If you already know all this, aces, thanks for reading it anyway. But if it's new to you, I think my count was over 80 bolts need undone & redone, you'll want the pushers/drifts for the seals to seat them properly (not too deep/shallow or crooked), ya gotta mark the daylights out of the VVT if you have it, pick up some shallow torx bits that can take roughly 120ft/lbs of torque if you're leaving the engine in the car, spark plug tube seals, & other incidentals will pop up like the PCV system prolly being clogged that buggered the cam seals to begin with 🙁. It's not impossible if you've done it before, but anyone who's buying is going to be adding roughly 1k to the price given I was quoted $880ish for our local dealer to do cam seals alone on a T5. (That was why I got to learn how to do everything mentioned here 🙃)
Here's where you're at once you get the cover off, but with a not so great explanation of how things work because the person the video was recorded for wasn't "car literate" & I struggle to explain things simply.