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94' 940T Engine Dying Fix!

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4.3K views 3 replies 3 participants last post by  Hudson 1975  
#1 ·
In the past year I've acquired a 1994 Volvo 940 T sedan and I'm currently in the process of returning to stage zero before going nuts, the issue I was having was intermittently seeing all the dash lights turn on, total engine power loss, and the power steering and brakes would hardly work. There are a few steps I've seen online to why this is happening, but here is my process and how it was fixed! (In case anyone else is pulling hairs out with the same issue)

- Vacuum Hose, there was a well worn vacuum hose toward the back of the engine that was put back together and it seemed to allow the engine to run a bit smoother, you could definitely feel the boost kick in a bit smoother as well, but it would still end up dying.

- CPS/RPM Sensor, this swap from the old, tattered sensor made a huge difference, previously when I gave a bit more throttle during my trip, whether it be a 10 minute drive or a 4 hour drive, would end up killing it when I would slow back down or stop completely and idle. Changing the sensor allowed me to go a bit harder on the throttle, but would still intermittently die, just way less.

- Fuel Pump Relay, the car still had the original from 1993 with the white relay, but it appeared there were micro cracks and it would need to be re-soldered, so popped in a new one and so far zero issues, granted it's been 4 days of rather hard driving, not a single mishap so far, knock on wood.

Beyond this, I've heard the power stage could be the culprit, but it sounds like each case is different online. Hope this helps anyone else trying to keep the bricks going!
 
#2 ·
Glad to hear that you got the car running. Replace relay 2/12 1323592. This is the radio suppression relay. The solder joint(s) inside the relay will crack. This relay powers up 2/12 injectors and 20/15 injector resistor pack. The wire insulation will flake off once you move 1223592 relay. Check out prancingmoose.com for stickers, relays/repairs, wire ends ect. A lot of good information on this site. Inspect the female pins where the fuel pump relay plugs into. They can overheat and spread apart. You will see brown melting on the plastic housing if there is a problem. Retention or replace the wire ends. The complete fuse box pulls out to repair if needed.
Open the fuse box removal PDF. Slide a tab to the side, lift the fuse box up and pull it towards the gear shift lever.
There are plenty of wires to pull the fuse box out and turn it over. Got to stuff wires back into place, installing. You will feel it snap back down into place.
Check the ground wire from the battery where it grounds to the engine block and subframe. Over time these 2 ground points can corrode inside the cable end and/or start to break strands of cable wires from the engine vibration and movement.

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www.prancingmoose.com/blackvinyl.html
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#3 ·
This is the ignition system.
Below are possible codes that you can read thru blinky box 17/11.
I am trying to find the directions about how to read/erase codes.
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2 Engine with mountings and equipment
23 Fuel system
1-1-2 Fault in control module. Internal fault, B230FT
1-1-3 Short-term fuel trim. Faulty control, B230FT
1-2-1 Mass air flow (MAF) sensor signal. Faulty signal, B230FT
1-2-3 Engine coolant temperature (ECT) sensor signal. Faulty signal, B230FT
1-3-1 Engine speed (RPM) signal from ignition control module (ICM). Signal missing, B230FT
1-3-2 Battery voltage. Faulty signal, B230FT
1-3-3 Throttle switch signal when the engine is idling. Faulty signal, B230FT
1-5-4 EGR, B230FT
2-1-2 Heated oxygen sensor (HO2S) signal. Faulty signal, B230FT
2-1-3 Throttle position switch signal at full load. Faulty signal, B230FT
2-2-1 Long-term fuel trim part load. Lean part load, B230FT
2-2-3 Idle air control (IAC) valve signal., B230FT
2-2-4 Engine coolant temperature (ECT) sensor signal., B230FT
2-3-1 Fuel trim, B230FT
2-3-2 Fuel trim, B230FT
2-3-4 Throttle switch signal, B230FT
3-1-1 Vehicle speed signal (VSS). Faulty signal, B230FT
3-1-2 Knock enrichment signal from ignition system. Faulty signal, B230FT
3-2-2 Mass air flow (MAF) sensor, B230FT
27 Engine control
28 Ignition and control systems
1-4-2 Fault in control module. Internal fault, B230FT
1-4-3 Knock sensor (KS), B230FT
1-4-4 Load signal, B230FT
Diagnostic trouble code (DTC) information
Signal from fuel injection system missing
1-5-4 EGR, B230FT
2-1-4 Engine speed (RPM) sensor, B230FT
2-2-4 Engine coolant temperature (ECT) sensor signal., B230FT
2-3-1 Fuel trim, B230FT
2-3-2 Fuel trim, B230FT
2-3-4 Throttle switch signal, B230FT
2-4-1 EGR, B230FT
4-1-3 EGR temperature sensor, B230FT
5 Brakes
59 Brake control system
1-2-5 Wheel sensor. Faulty for prolonged period
1-3-5 Control module (CM). Faulty
1-4-2 Brake light switch. Open-circuit
1-5-1 Left front wheel sensor. Open circuit or shorted to supply
1-5-2 Right front wheel sensor. Open circuit or shorted to supply
1-5-5 Rear axle sensor. Open circuit or shorted to supply
2-1-5 Valve relay. Open-circuit or short-circuit
2-3-1 Left front wheel sensor. Signal missing
2-3-2 Right front wheel sensor. Signal missing
2-3-5 Rear axle sensor. Signal missing
4-1-1 Valve, Left front wheel. Open circuit or short-circuit
4-1-3 Valve, Right front wheel. Open circuit or short-circuit
4-1-5 Valve, rear wheels. Open circuit or short-circuit
4-4-3 Pump motor/relay. Electrical or mechanical fault
8 Body and interior
85 Interior
1-1-2 Position sensor for motor 1. Signal missing or defective
1-1-4 Motor 4. Open-circuit
1-2-1 Position sensor for motor 2. Signal missing or defective
1-2-2 Position sensor for motor 3. Signal missing or defective
1-2-3 Motor 1. Motor running, even though its button is not being pushed
1-3-1 Motor 2 runs when corresponding button not activated
1-3-2 Motor 3. Motor running, even though its button is not being pushed
1-3-3 Motor 4. Motor running, even though its button is not being pushed
1-4-3 Motor 1 moves in wrong direction
1-4-4 Motor 2. The motor is turning in the wrong direction
2-1-1 Position sensor for motor 4. Signal missing or defective
2-1-4 Motor 3 moves in wrong direction
2-2-4 Motor 4 moves in wrong direction
3-2-1 Fault in stored memory position 3
3-2-2 Fault in stored memory position 2
3-2-3 Fault in stored memory position 1
3-3-1 Motor 1 break in lead
3-3-2 Motor 2 break in lead
3-3-3 Motor 3. Open-circuit
4-1-4 Limit position. Incorrect calibration
88 Interior equipment
1-1-2 Sensor unit
DTC information 1-1-2
Internal fault
1-2-7 SRS lamp
2-1-1 Steering wheel module
2-1-2 Steering wheel module
2-1-3 Steering wheel module
2-1-4 Steering wheel module
2-3-1 Left seat belt tensioner
2-3-2 Left seat belt tensioner
2-3-3 Left seat belt tensioner
2-3-4 Left seat belt tensioner
2-4-1 Right seat belt tensioner
2-4-2 Right seat belt tensioner
2-4-3 Right seat belt tensioner
2-4-4 Right seat belt tensioner
 

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