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22.5 T8 ER or MY23 Recharge engine

10K views 26 replies 13 participants last post by  Ollie0777  
#1 · (Edited)
Just recently got into Volvo, wished I would've got into long time ago, great cars! But I want to know all about the car. Hate mystery.

I was confused by the T8 ER as there is so much and so little information online of the wrong platform. Even today, reviewers are labeling this 22.5 and newer as a "TWIN ENGINE". (ie: supercharger).

The supercharger is no longer there. The engine is not a T6, I believe the T8 ER is a T5 E-Drive.

Engine code: b4204t57, Variant: H6 (Combustion: 312hp ; Rear Electric Motor: 143hp = Combined 455hp)

Now there is some mystery to the engine itself - since the confusion between but I've read over the last few years of discussions being had. Is it a dual turbo? No. An electric turbo with regular turbo - maybe? Borg Werner does make them. But I can't tell for sure and honestly I'm not a mechanically inclined enough to know or tell the difference looking at it.
What makes me believe that this engine is the T5 is Volvo has been Modular per their articles since 2001 - starting out with the ISG. They talk more about this when they started creating the 3cylinder engine how all parts of each can be swapped out in one of their videos. Anyways, the T5 engine makes about 250hp. I wondered how to make up that power difference.. the ISG. Now I don't know why its not talked about or utilized for some years till the Polestar 1 came around. But this is what makes me think how there getting 312hp, is by the ISG or C-ISG. Since the Polestar 1 ISG makes 64hp.
**edit: It could just be a bigger turbo? if the ERAD makes up for the low end power. There is still mild turbo lag. T5 engine code suggestion: B4204T7?

*Does that mean that the other engine variants could use the same ISG to increase HP? Not sure, it sounds like Volvo dosen't like people messing with there electrical management of things or coding. I would even go one step further for a theory?, could either the super chager be added to the T5 or the Polestar 1 rear drivetrain be add to the S60 for the Torque vectoring? I find it fascinating how limited information seems to be out there, mainly technical. Volvo really seems to be shunting out anything to do with ICE platforms. So it seems they won't talk about it.

For those wanting the P/O - it appears that the H6 is approved... but maybe not?
Article Number: 32388608, Polestar ID: 2676

The car is quick! To say the least, I will be focusing on losing some weight were I can. Wheels, Exhaust, and getting the Strut Bar for better handling.

***
Some other information while on this journey and my input
The wheels currently on mine are the 19in (19x8x42) They weight about 27.28 lbs per wheel. The similar size Polestar Forged wheel shaves approx. 3 lbs off that.

The brakes aren't terrible: 4 piston - I keep using the regen brake mode which really helps overall. Save the brakes. If you want to save gas, I would coast in D mode.. the B mode really dosen't add much back into the battery as I thought it would. Its small, but I don't use it for that. Though if you want the Polestar brakes, it seems that all Volvo Rims 19in plus will accommodate the rotor.

The suspension for the Polestar adds the dual flow tech and the adjustability. For 7k+ .. meh. The current stock ride is nice, I do have the R-Design but the Recharge dosen't get a "Sport chassis". Though per the manual, in Power Mode, the chassis tightens up for better dynamic handling.

I still get gremlins from time to time - like the hazard stop feature thing... oh that really annoys me. It brakes the car randomly. Mainly in low visibility conditions is what I notice. A few times when I am aggressively driving.

The rear passenger valve in the exhaust appears to be for back pressure, I am assuming for low end RPM. The "turbo lag" that is handled by the ISG phase. Just guessing here on that. Don't know if the flow is different in the rear exhaust or not.

***
I am gonna stop this right here for now. I had to get this all off my chest and write it down. I could be wrong about all of it, so I would like to know your thoughts and opinions myself. I am not a mechanic or engineer. Just some random dude that likes to know things.
 
#2 ·
...
I was confused by the T8 ER as there is so much and so little information online of the wrong platform. Even today, reviewers are labeling this 22.5 and newer as a "TWIN ENGINE". (ie: supercharger).
...
Twin Engine refers to the additional electric motor at the rear, unrelated to the turbo charger and superchargers that may/may not be on the car.
 
#3 ·
I'm don't have access to the specifics and I'm not a tech but I look at the naming (T5, T6 etc.) as simply an HP indicator. I look at the numbers as 50hp... T5 roughly 250hp, T6 roughly 300hp, T8 roughly 400hp. All of the ICE engines in the US use the same 2.0 Liter 4 cylinder engine. T5s get a light pressure turbo putting out (varies slightly per model) 250hp. T6s had the turbo and the belt driven super charger. T8s (before extended range) had the T6 engine under the hood and an electric motor in the rear.

Now, by that though process, the T8 extended range should technically be a T9... but, alas, that one falls short of my theory. Anyway... with the increased power from the larger battery and more powerful electric motor, there was no longer a need for a super charger to compensate for turbo lag. Instead (and this is where I'm guessing) the engine in the T8 extended range has a high pressure turbo and no super charger. If someone has access to the boost figures, they could validate or invalidate this theory.

Then came the B engines. B5 is basically the same as the T5 except it is the (horribly named) mild hybrid. Still a light pressure turbo boosting a 2.0 liter engine and coming in just shy of 250 hp. The B6 mild hybrid gets the 2.0L engine with an electric super charger (instead of belt driven) and a turbo coming in at about 300hp. And the T8 for the 2023 model year in the US is the same as the 2022.5 T8 extended range as noted above.

And, as Pioneer4x4 said... Twin Engine in Volvo's world refers to the pure electric AWD models with two electric motors (front and rear). Otherwise know as Recharge Twin. And formerly known as P8.

I hope that helps.
 
#4 ·
...
And, as Pioneer4x4 said... Twin Engine in Volvo's world refers to the pure electric AWD models with two electric motors (front and rear). Otherwise know as Recharge Twin. And formerly known as P8.

I hope that helps.
Not what I meant. "Twin Engine" is 2 engines/motors, not 2 EV motors.
Not my car, but same as my car, 2019, 2.0 ICE up front, and EV in the back, Twin Engine.
Image
 
#6 ·
One thing to note, the B6 is much slower than the old T6 in acceleration, according to testing. I have been wondering for quite a while about the composition of the recharge ER ICE powertrain. Why is it a more powerful engine than the B6? Electric turbo or just ISG, something else? Is it slower than the old T6 but masked by the stronger new ERAD?

Volvo is the only car company that doesn’t seem excited about giving details on their newest electric hybrid power rains.
 
#7 ·
The nomenclature "TWIN" seems to be loosely used all around. For most is just easier to say TWIN, but only adds to the confusion.

**Been looking around Volvo press release material and different Volvo sites. I was able to download some of the material for xc60 which carries the same engine.

"Turbocharged Engine A specially modified version of Volvo’s 4-cylinder, 2.0 Liter gasoline engine provides 312 hp and 295 lb.-ft. torque. When combined with the rear electric motor, up to 455 hp & 523 lb. ft. of torque is available to the driver." It does have the Crankshaft-Mounted Integrated Starter Generator enabled for 34kW at 111lb ft of torque. It coordinates with the turbo for low end movement. The media guide does also talk about the B5 and B6 variant for mild hybrid. The B6 does get a electric supercharger or "e-charger" as they also call it for 295hp. They both (B5/6) get 13hp from the ISG. They also get Brake by wire
*
Here is what I found.
It is a new engine variant: H6
Our gearbox:
Gearboxcode1:st gear2:nd gear3:rd gear4:th gear5:th gear6:th gear7:th gear8:th gearRev. gear
AW TG-81SDDeAWD5.2503.0291.9501.4571.2211.0000.8090.6734.015
Our electric motor: ERAD 7
ERAD 7
SoP week:21w47
kW / rps107/265
electrical hp / rpm143/15900
metric hp / rpm145/15900
mechanical hp / rpm143/15900
Nm / rps
309​
/0-3280
lb-ft / rpm228/0-3280

Engine
ENGINESB4204T57
Engine code / Rear emblem:H6/Recharge T8 AWD
SoP week:21w47
Emission levelEU:
US: TZEV
China:
Japan:
CYLINDERS(number)4
DISPLACEMENT(cm3 / cu.in)1969/120.2
BORE(mm / inch)82.0/3.23
STROKE(mm / inch)93.2/3.67
VALVES(number)16
DOHC/SOHCDOHC
COMPRESSION RATIO10,3:1
FIRING ORDER1 - 3 - 4 - 2
IDLE SPEED(rpm)875±50
MAX ENGINE SPEED(rpm)6000
Overrev. / duration6300/3 s
MAX ENGINE NET POWER(kW / rps)233/100
(metric hp / rpm)317/6000
(mechanical hp / rpm)312/6000
MAX ENGINE RATED POWER(kW / rps)
(for China authority submission )( hp / rpm)
MAX ENGINE TORQUE(Nm / rps)400/50-90
(ft.lbf / rpm)295/3000-5400
ELECTRIC MOTOR *Yes
HIGH VOLTAGE BATTERY *Yes

Disc brakes: METIC: ENGLISH:
Disc brake dimensionsDisc diameterfrontBrake: 17” / 18” / 20"322/345/40012.7/13.6/15.7
rearBrake: 16” / 17”302/32011.9/12.6
" thicknessfrontBrake: 17” / 18” / 20"28/30/381.1/1.2/1.5
rearBrake: 16” / 17”12/200.5/0.8

Performance:
VEHICLE PERFORMANCEFinal
drive
Top speed *Acceleration times
(governed)(sec)
EnginecodeGearboxcodekm/hmph0 - 100 km/h0 - 60 mph
B4204T57H6AW TG-81SDDeAWD3.3291801124.84.5

Electrical speed tops at 87 MPH!!!
 

Attachments

#8 ·
The nomenclature "TWIN" seems to be loosely used all around. For most is just easier to say TWIN, but only adds to the confusion.

**Been looking around Volvo press release material and different Volvo sites. I was able to download some of the material for xc60 which carries the same engine.

"Turbocharged Engine A specially modified version of Volvo’s 4-cylinder, 2.0 Liter gasoline engine provides 312 hp and 295 lb.-ft. torque. When combined with the rear electric motor, up to 455 hp & 523 lb. ft. of torque is available to the driver." It does have the Crankshaft-Mounted Integrated Starter Generator enabled for 34kW at 111lb ft of torque. It coordinates with the turbo for low end movement. The media guide does also talk about the B5 and B6 variant for mild hybrid. The B6 does get a electric supercharger or "e-charger" as they also call it for 295hp. They both (B5/6) get 13hp from the ISG. They also get Brake by wire
*
Here is what I found.
It is a new engine variant: H6
Our gearbox:
Gearboxcode1:st gear2:nd gear3:rd gear4:th gear5:th gear6:th gear7:th gear8:th gearRev. gear
AW TG-81SDDeAWD5.2503.0291.9501.4571.2211.0000.8090.6734.015
Our electric motor: ERAD 7
ERAD 7
SoP week:21w47
kW / rps107/265
electrical hp / rpm143/15900
metric hp / rpm145/15900
mechanical hp / rpm143/15900
Nm / rps
309​
/0-3280
lb-ft / rpm228/0-3280

Engine
ENGINESB4204T57
Engine code / Rear emblem:H6/Recharge T8 AWD
SoP week:21w47
Emission levelEU:
US:TZEV
China:
Japan:
CYLINDERS(number)4
DISPLACEMENT(cm3 / cu.in)1969/120.2
BORE(mm / inch)82.0/3.23
STROKE(mm / inch)93.2/3.67
VALVES(number)16
DOHC/SOHCDOHC
COMPRESSION RATIO10,3:1
FIRING ORDER1 - 3 - 4 - 2
IDLE SPEED(rpm)875±50
MAX ENGINE SPEED(rpm)6000
Overrev. / duration6300/3 s
MAX ENGINE NET POWER(kW / rps)233/100
(metric hp / rpm)317/6000
(mechanical hp / rpm)312/6000
MAX ENGINE RATED POWER(kW / rps)
(for China authority submission )( hp / rpm)
MAX ENGINE TORQUE(Nm / rps)400/50-90
(ft.lbf / rpm)295/3000-5400
ELECTRIC MOTOR *Yes
HIGH VOLTAGE BATTERY *Yes

Disc brakes: METIC: ENGLISH:
Disc brake dimensionsDisc diameterfrontBrake: 17” / 18” / 20"322/345/40012.7/13.6/15.7
rearBrake: 16” / 17”302/32011.9/12.6
" thicknessfrontBrake: 17” / 18” / 20"28/30/381.1/1.2/1.5
rearBrake: 16” / 17”12/200.5/0.8

Performance:
VEHICLE PERFORMANCEFinal
drive
Top speed *Acceleration times
(governed)(sec)
EnginecodeGearboxcodekm/hmph0 - 100 km/h0 - 60 mph
B4204T57H6AW TG-81SDDeAWD3.3291801124.84.5

Electrical speed tops at 87 MPH!!!
wow this is the best info I’ve seen yet, although I think testing will reveal an even better 0-60. Still trying to understand how the h6 is socially modified. I agree that the fairly powerful ISG is likely explanation.

I was hoping they’d make a short duration boost mode on erad and ISG to really pump acelleration when needed.
 
#10 ·
Did some more looking and didn't really come up with anything else. I will say that after somewhat extensive looking - the 22.5 (B4204T57) is a One off engine. As the new my23 engines is labeled as B4204T56 engine code: It is a Turbocharged w/ E-Boost. Same output. Most likely 22.5 was the "prototype" before they (Volvo) gave it an official code. Per Polestar Opt pages, the Variant will still be a H6 to my understanding for variants go. There is a 2hp combustion difference with the 57 getting a slightly higher output than 56. Additionally the 57 gets a 300 RPM "overdrive" over the 6K RPM. The 56 does not.
The gearing are the same but the final drive is different: 57 is 3.329 and the 56 is 3.075

Congratulations to whomever got a 22.5 across all platforms for this one off engine..
I will continue to look. If anyone has access to VIDA technical data. That would be helpful - a service manual at all?? Any other information on on the engine 57?
 
#12 ·
#17 ·
As many have said “Twin Engine” simply means gas engine + EV motor. What I didn’t hear which I think caused the initial confusion from the first post was that the T6 4cyl at its debut was called “Twin Charged” meaning both turbo and supercharged. Easy to mix those up.
 
#22 ·
Very interesting. Too bad we have to read the tea leaves to figure out how our cars work!
What I make of this is that my T8 2023 is tri-engine, because that enhanced starter motor in the front is about 50 hp, so it must be assisting in starting the movement as well as starting the ICE!
I wonder if it is the electric motor that provides mild hybrid in other models.
 
#23 ·
Very interesting. Too bad we have to read the tea leaves to figure out how our cars work!
What I make of this is that my T8 2023 is tri-engine, because that enhanced starter motor in the front is about 50 hp, so it must be assisting in starting the movement as well as starting the ICE!
I wonder if it is the electric motor that provides mild hybrid in other models.
Sorta. It definitely adds power, and since it is attached to the engine, it is more noticeable in lower gears (I.E. LAUNCH!), and anywhere I see it mentioned it is under "dynamic" power or something like that, which to me means "temporary" like 10 seconds at a time.
If I floor it on a roll, and compare that to floor it from a dead stop, it feels totally different. Like the ISG is only used from a stop or something.
And yeah, would be AWESOME if Volvo clearly published this stuff better.
 
#24 · (Edited)
I have a 22.5 v60 polestar. Is the actual borg warner turbo electric? Or regular? I think it's regular. Unless I'm missing something.


Edit: so it seems like a regular turbo after looking at some parts diagrams. Looking at Part Number: 36010097
 
#26 ·
Hello Friends,

I've just taken delivery of a v60 T8 and very curious about the new technologies being applied to the single turbo B4204T57 engine as well. I am also researching on the C-ISG unit as I am kind of interested in the mechanics between the engine, C-ISG and the Aisin TG-81SD transaxle. Unfortunately, technical info beyond the marketing material about the newer Extended Range T8 powertrain is almost nonexistent. I will take some pictures of the B4204T57 and post them here soon. As far as I know, the B4204T57 will be a bit more efficient and less complicate since it no longer has any belt driven accessories attached to the engine although it still retains the timing belt design.