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1971 Volvo 145S Wagon

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145 wagon
9K views 183 replies 13 participants last post by  jimbosprint  
#1 ·
This is my first Volvo. I was shopping for a station wagon and this is what followed me home - a 1971 Volvo 145S.

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It was obviously someone's project car, and there are a few things that I want to change right away. I don't plan to restore it, just fix what needs to be fixed so that it is a reliable old car. The obnoxious side pipe exhaust is at the shop right now being replaced with a quiet muffler and rear tailpipe. Wheels and tires need to go as soon as possible. I want a better size and no adapters. The headlights are not my normal taste. The rest of the car, I love.

The engine is not original to the car, and I need to do some homework to figure out what I have. I was told it was originally a fuel injected car, and a previous owner modified it to a Weber 2bbl carburetor and headers. It runs, but it needs work. The idle has to be set at 1000rpm or higher or it wants to die. I adjusted the timing a little but it did not make much change. Vacuum at idle is only 15. I have no experience with Weber carburetors or properly jetting carburetors. I wonder if the engine is high compression and might need higher octane premium fuel. It runs better when warmed up.

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All the door locks and trunk lock were completely frozen up, but I was able to get them working with WD40 yesterday.

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The roof has a dozen holes from a roof rack. The seller told me the rack was a factory option, but I have not seen another with the rack bolted through the roof. I plan to have them welded up so the roof doesn't leak.

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So that's the quick tour of my new car. I hope you enjoyed reading about it!
 
#40 ·
Tires make a huge difference in the steering load for parking. I had 165 x 15 Michelins and FR 60-15 BFG TA's on my 145. The much wider TA's were easier to turn at low speed.

But living in the 'burbs, I can't remember the last time I had to parallel park. Well, actually, it was my wife's Camry, but she was in the driver's seat and I was in the passenger's seat. Turning the steering wheel the correct direction made all the difference.
 
#41 ·
Great car! I also agree, just put the wheels on opposite sides in the closest color matched pairs and you'll forget they aren't matched. We even used to have a guy in the C70 forum that had silver wheels on one side and gold on the other. Nobody ever really noticed until one user asked if he was swapping wheels all the time. He got a great deal on them or something, but grew to like it.

I'm noticing your grille is relatively straight and in decent shape. It's very easy to bend it when leaning over to work on the car. I highly recommend removing it before any big job where you have to lean down into the engine bay. I wish I had on the ones I've owned. I've ruined more than one before I realized what was happening.
 
#44 ·
That's awesome. Following to see the result and eye candy. I loved Virgos and always wanted a set on a 140/240. IPD used to offer knock offs years ago. Do they say Volvo on inside face or not?
 
#46 ·
Things are getting serious. I found a cheap 1968 parts car. It is mostly rusty junk and has no engine, but it has some parts that I want like the wheels & hub caps (I'll use one as my spare), fender badges, passenger side mirror, a straight rear bumper, interior parts, good glass, and a complete roof if I want to swap that.

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#47 ·
Careful - you might end up with TWO wagons you're running. :giggle: I see that and think it would be great to add a motor and get it back on the road.
Things are getting serious. I found a cheap 1968 parts car. It is mostly rusty junk and has no engine, but it has some parts that I want like the wheels & hub caps (I'll use one as my spare), fender badges, passenger side mirror, a straight rear bumper, interior parts, good glass, and a complete roof if I want to swap that.

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#48 ·
I thought you already had some replacement alloy wheels? Be aware that the original steel wheels on a 1971 are really strong and really really really heavy.

Unless there are other issues with the roof, a roof swap would seem like a very radical solution to fixing the holes in the existing cars roof. I can see lots of opportunity for things going south in terms of aligning all the cuts.
 
#51 ·
Ditch the cheese grater hose clamps. They are meant for garden hoses and chew up the outside jacket of the fuel line. You want banded fuel line clamps which sell for about the same price; but, do not wreck your fuel lines.
6 pk Fuel Injector Hose Clamps

Ditto if you are using garden hose clamps on the cooling system hoses. You can get proper banded clamps or Jubilee brand clamps which do no chew up the hoses.
 
#57 ·
Mirrors were dealer fitted which is why the position of the mirrors is variable. A passenger side mirror was optional.

According to the parts manual the 145 never had a rear anti sway bar. 1" front and 3/4" rear may be an IPD ASB kit. The rear ASB can rip right out of the floor pan if you try to corner fast. Later ASB kits from IPD included two large steel plates (about 100 mm x 100 mm) to be welded or bolted to the floor where the ASB links are attached. Check for those plates on the donor car or fabricate a pair if you plan to use. 5/8" was probably the OEM size on the front on the 140.

If you do fit the larger sway bars I might be interested in purchasing your 5/8 bar and links / hardware for the front. As long as your chassis number is 105017 or less it should match up with the 142 ASB. 145 chassis 105018 has a different front ASB. I have IPD ASBs and want to get rid of them. Unfortunately I threw the original ASB in the trash when I rebuilt the car. I have shorter / stiffer springs and the mungo IPD ASB is unnecessary for street driving with the stiff springs - i.e. makes street driving on bumpy streets misery.
 
#58 ·
All hail the parts car. Your sacrifices are not in vain.
 
#63 ·
When I got the car, the electric fan was wired to a switch under the dash. I didn't think much of it until I went out of town last weekend and came home to the fan running with the car off. I rewired that to ignition power, but then the fan was always on with ignition. So today I replaced the entire electric fan controller relay and thermostat switch.

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#69 ·
I am not familiar with CVR's specific kit; but, the other kits that I have seen require a machinist to press out the old and press in the new bushings. The bushings must be reamed to fit the shaft by the machinist.

Pull the box apart and inspect the worm and sector gear for damage. No point is pending $ on bushing replacement if the worm and sector are damaged.