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I am replacing my front bumper soon (2005 S60R) - what other parts might I possibly need that maybe broken or may break (mounts, etc) when removing and replacing the front bumper ?

Thank you.
 

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Nothing, just the bumper. You can take the bumper off in less than 10 minutes.
 

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There are two plastic wedge mounts, screw adjustable, that are sometimes worn or broken. I do not have a part number, but there is ne on each side where the bumper wraps around.
While there, clean all the heat exchangers, e.g. engine radiator, AC condenser, and both intercoolers.
Check your fog light mounts for loose or missing screws.
You will have access to your windshield washer and pump if there are any issues with it.
 

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Get the rivets that go in the wheel opening at front. Get the retainers that go across the top where the top edge of bumper attaches to the core support panel.
There is a plastic panel/air guide behind lower bumper that gets broken often when the bumper is knocked off or curb crashed.
The fog lights get broken screw attachments in these bumper assaults too.
 

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**** won't break if you're careful or it isn't already broken. It's really very easy to remove. You will have to push pretty hard from the fender, towards the front of the car to pop the bumper out of the wedge mounts, there's two bolts that hold it on behind the removable moldings, and then the push-pin plastic rivets on top. Once it starts to come forward, then you need to unhook the fog lamp wires, which only takes a moment. Don't drag the bumper on the ground or else you'll scratch the **** out of the bottom of it. spray some penetrating lube on the fog light screws before you pop them off, unless they don't look rusty or anything. Doesn't hurt either way. Shouldn't take more than 10 minutes.
 

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Here's what I ordered:
Most of it I didn't need, but it was more of an issue of not knowing what I needed, since it was obvious the PO had taken the bumper off numerous times.
I would say you'll probably need the two mount brackets. If you replace them, you'll have to do some rivets. I went and bought plastic rivets from the parts store and drilled the mount brackets out, to fit.

bumper cover 2004-07 W/S60R, passion red 1 $675.89 $0.00 $675.89

mount bracket 2004-07 W/S60R Left 1 $19.24 $0.00 $19.24

mount bracket 2004-07 W/S60R Right 1 $18.58 $0.00 $18.58

mount bracket bolt 2004-07 W/S60R, type 1 Left 1 $0.67 $0.00 $0.67

mount bracket bolt 2004-07 W/S60R, type 1 Right 1 $0.67 $0.00 $0.67

mount bracket bolt 2004-07 W/S60R, type 2 Left 1 $1.07 $0.00 $1.07

mount bracket bolt 2004-07 W/S60R, type 2 Right 1 $1.07 $0.00 $1.07

mount bracket bolt 2004-07 W/S60R, type 3 Left 1 $0.77 $0.00 $0.77

mount bracket bolt 2004-07 W/S60R, type 3 Right 1 $0.77 $0.00 $0.77

mount bracket washer 2004-07 W/S60R, type 1 Left 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 1 Right 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 2 Left 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 2 Right 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 3 Left 1 $0.77 $0.00 $0.77

mount bracket washer 2004-07 W/S60R, type 3 Right 1 $0.77 $0.00 $0.77

mount bracket clip 2004-07 W/S60R Left 1 $1.18 $0.00 $1.18

mount bracket clip 2004-07 W/S60R Right 1 $1.18 $0.00 $1.18

Sub Total $724.83
Tax $0.00
UPS Ground - Shipping $79.73
Handling Fee $0.00
Total $804.56
 

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I've removed and attached my bumper many many times, if you run into any trouble, post here or send a PM. It's pretty easy.
 

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Here's what I ordered:
Most of it I didn't need, but it was more of an issue of not knowing what I needed, since it was obvious the PO had taken the bumper off numerous times.
I would say you'll probably need the two mount brackets. If you replace them, you'll have to do some rivets. I went and bought plastic rivets from the parts store and drilled the mount brackets out, to fit.

bumper cover 2004-07 W/S60R, passion red 1 $675.89 $0.00 $675.89

mount bracket 2004-07 W/S60R Left 1 $19.24 $0.00 $19.24

mount bracket 2004-07 W/S60R Right 1 $18.58 $0.00 $18.58

mount bracket bolt 2004-07 W/S60R, type 1 Left 1 $0.67 $0.00 $0.67

mount bracket bolt 2004-07 W/S60R, type 1 Right 1 $0.67 $0.00 $0.67

mount bracket bolt 2004-07 W/S60R, type 2 Left 1 $1.07 $0.00 $1.07

mount bracket bolt 2004-07 W/S60R, type 2 Right 1 $1.07 $0.00 $1.07

mount bracket bolt 2004-07 W/S60R, type 3 Left 1 $0.77 $0.00 $0.77

mount bracket bolt 2004-07 W/S60R, type 3 Right 1 $0.77 $0.00 $0.77

mount bracket washer 2004-07 W/S60R, type 1 Left 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 1 Right 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 2 Left 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 2 Right 1 $0.55 $0.00 $0.55

mount bracket washer 2004-07 W/S60R, type 3 Left 1 $0.77 $0.00 $0.77

mount bracket washer 2004-07 W/S60R, type 3 Right 1 $0.77 $0.00 $0.77

mount bracket clip 2004-07 W/S60R Left 1 $1.18 $0.00 $1.18

mount bracket clip 2004-07 W/S60R Right 1 $1.18 $0.00 $1.18

Sub Total $724.83
Tax $0.00
UPS Ground - Shipping $79.73
Handling Fee $0.00
Total $804.56
Where did you order from? That's a pretty good price for the painted bumper cover.
 

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Tasca. And yes, it was the best price I could find anywhere on the internet. I had been keeping my eye out for a year, finally pulled the trigger.
 
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