Re: proper break-in for R engine... (mcvolvo)
Quote, originally posted by mcvolvo » |
Once upon a time, engine oil had silica added to it in order "grind" parts into each-other and create a wear surface. This was the reason for the 1,500km oil change. To get the silica out! This practice is no longer current. |
I don't believe that this was ever current practice. My knowledge of motor oil goes back to the ML, MM and MS ratings (~60s), which were introduced for engine lubrication just after mineral oil. No refiners, to the best of my knowledge, were ever crazy enough to add silica to their lube oils.
Silica, or sand, is the product of the casting process. Although manufacturers really try to clear their blocks, cylinder heads and gearbox casings of silica, trace quantities remain until they have been run long enough for all of the casting sand to be flushed or filtered out.
Quote, originally posted by mcvolvo » |
While engines are still mechanical the traditional thinking behind break-in is not. |
I researched this a few years ago when Volvo first introduced its RN series of engines. I was surprised to find that the specs for ring gaps, bearing clearances, etc. were consistent with earlier (iron block) engines. Although the materials and surface finishing techniques are improving, every fleet operator recognizes that a specific period is needed to break-in an engine. Volvo describes such procedures in its factory manuals following the replacement of a crank, cam, or piston/ring sets.
The more I keep hearing about new fangled techniques (usually from salesmen who don't know squat about automotive engineering), the more inclined I am to research materials and tolerances.
Quote, originally posted by mcvolvo » |
It is also important to note that the ETM, TCM etc will go through thier greatest adpation during this period. If the car is driven like it has an old lady behind the wheel it will remember this, and it will take a greater amopunt of time to correct it. This is factual, as we see many different cars, and some of them behave like they have never been over 3000rpm, and others are rockets. |
True, the systems are adaptive. The point of break-in is to avoid mechanical wear. After that, drive as you normally would. The adaptive systems will learn, but not at the cost of engine life.
Quote, originally posted by mcvolvo » |
I would suggest that a modern Volvo ought to be driven normally when brand new- no hard starts, high speeds, but also not driving slowly either. The car will begin to have a noticable difference, and at that time push it on occassion. Do not use Cruise until about 3,000-4,000km- new motors like to be revved. |
Agree with the first part. New motors do not like to be revved past about 2/3 of maximum engine speed. Although its not necessarily destructive for the cam and main bearings, it's hell on the rings -- particularly on a boosted engine.
Engines also don't like to be lugged, as this puts a lot of strain on the oil film protecting the main bearings.
Quote, originally posted by mcvolvo » |
It is true that a car ought to be broken in on normal oil, however in the case of the R this is not possible. I would suggest that an oil change after 6,000km with synthetic oil would be fine. |
6,000 km is WAY too long for the first change. If it were my car, I'd use a narrow range conventional oil. I'd even consider a non-detergent straight 30 weight oil if day/night temps were consistently above 60F. I'd change the oil and filter very frequently -- several times during the 6,000 km interval you suggest. After that, I'd consider a wider range oil (although not the ultra wide range 5W50 or 10W40 oils), possibly (though not necessarily) a semi-synthetic. Some time after 5000 miles/8000 km, I'd start using a full synthetic oil.
But all of this would depend on what I was getting back from oil analysis. In other words, there is a general scheme for breaking in an engine, but the precise point of break-in can only be accurately gauged through oil analysis.
Of course, neither Volvo or any other manufacturer specifies this. Reason: Cars are considered basic consumer appliances. They're built to a specific service life, with ample margin for (driver, mechanic) error. The issue comes down to whether one wants an extended service life, or one that is closer to the norm.