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haldex ran out of fluid...insights please

4.6K views 5 replies 3 participants last post by  E-786  
#1 ·
hi all, quick back story. 2008 xc70, 3.2, 150k. had the haldex serviced about a month ago, fluid/filter change. it was done by an indie who services all makes and model. i was just on a 500 mile round trip, got home and noticed a puddle of aoc fluid. took it back to the indie and he found his tech had pinched the o-ring on the filter cap. they replaced the o-ring and refilled the haldex. i suspect that the haldex was leaking the entire way home and ran extremely low on fluid.

got it home, checked vida, of course had a DEM code for the aoc pump. cleared the code and now i'm getting some drive cycles before i recheck vida this afternoon. of course, being september, can't really break the front wheels loose to see if the rear engages.

a couple of questions;

1) is the aoc pump running all the time, or only when the rear engages? thinking the pump may be smoked from low fluid?
2) i seem to have a clunk/ping now when in reverse and braking. it almost sounds like axle ping. could this be a symptom of a haldex issue?

thanks for any insight.
 
#2 ·
This article on FCP Euro explains the basics. Your XC70 has the Generation 3 Haldex.

https://blog.fcpeuro.com/volvo-awd-systems-explained

To test your AWD, you could get some wetted cardboard (2 layers) under the front wheels...it should slip just like snow. The Haldex 3 is supposed to engage rear wheel torque within 15 degrees of front-wheel slip. Expect to move off the cardboard pretty quick!

You should explain to the shop that did your AWD service that the Haldex is normally engaged to transfer 10% of engine torque to rear wheels. (When the fronts slip, it jumps up to 50%). It needs AOC oil lubrication continually for moving parts, the same way a transmission does. The clutch hydraulic pressure is just lowered normally, but must be present. The shop needs to be prepared to take responsibility for any damage incurred due to the o-ring leak.
 
#5 ·
found some DEM operating parameters on another site. from what i could tell, this is from a properly functioning 2006 XC90 as pulled from 2010 VIDA. i'm running 2014 VIDA so descriptions are a little different.

DEM Voltage- 14 V
DEM Oil Pressure- 0.60 MPa
DEM Pump Current- 1991 mA
DEM Status- OK
DEM AOC Status- Normal operation

Seems similar to what I'm getting other than my solenoid current is about 700 mA less than what is shown above. 2006 and 2008 both had 3rd gen haldex from what i can tell.