SwedeSpeed - Volvo Performance Forum banner
1 - 20 of 55 Posts

· Super Moderator
Joined
·
15,387 Posts
Discussion Starter · #1 · (Edited)
Update 3
Final design, see post #50. Maker Motorsports S40 rear diffuser fins and a "frame" made from another lower trim piece off a V50.



Update 2
Another re-design, still a work in progress. See post #48



Update
See the re-design in post #37



Original Post
Okay, so big summer project number 1 is complete. I know many of you have been waiting.

In total, I personally spent about $20 on two plastic cutting boards and some truck bed paint for the texture (it could have been $6 if I hadn't messed it up...). There's also about 30 hours of work into this from the concept to the templates to the first, second, and third tries. But I finally have the finished result and I'm very pleased with it!

What do you think?

Setting the lines for positioning, 8" between each line:


One piece, cut from the corner of a plastic cutting board:


Test positioning:


Three versions later, the painted/textured design:


And... On the car!:




I may do one more layer of paint or plastidip to further cover up the minor gap between the diffusers and the trim piece. Though, it's hardly noticeable in person. The picture just brings out the worst.
 

· Registered
Joined
·
1,332 Posts
Oh wow, that looks amazing!!!
 

· Registered
Joined
·
2,671 Posts
great work :) I love the simplicity of the mod!
stock looks, yet different.

you have any more pics when mounted? the last one is kinda dark...
 

· Registered
Joined
·
4,009 Posts
looks awesome!
 

· Super Moderator
Joined
·
15,387 Posts
Discussion Starter · #11 · (Edited)
you have any more pics when mounted? the last one is kinda dark...
Yeah, I was eager to finally post pictures, but it was raining all day yesterday. I'll get a few more shots today.

And just so you know, your diffuser mod is what inspired me to get started on this. That was years ago though, I just finally got around to it :)

Thanks for the compliments everyone!
 

· Registered
Joined
·
3,268 Posts
MNIWT - AWESOME job! love it. if i wasn't running the Elevate rear i would def do this. although the azz end of the V is slightly longer (rear quarter sides) than the S so i am not sure if it will be direct replacement for the V folks.
 

· Registered
Joined
·
7,543 Posts
MNIWT - AWESOME job! love it. if i wasn't running the Elevate rear i would def do this. although the azz end of the V is slightly longer (rear quarter sides) than the S so i am not sure if it will be direct replacement for the V folks.
Oh, darn you're right! What about the 50 crowd?? "I like it a lot" (Said like Jim Carey in Dumb and Dumber)

What did you use to glue the pieces to the bumper?
 

· Super Moderator
Joined
·
15,387 Posts
Discussion Starter · #16 · (Edited)
MNIWT - AWESOME job! love it. if i wasn't running the Elevate rear i would def do this. although the azz end of the V is slightly longer (rear quarter sides) than the S so i am not sure if it will be direct replacement for the V folks.
I've already taken this into account. If I do make a mold for this, and it's popular for the S40s, then I will probably pick up V50, C70, C30, and face lift model rear trim pieces and design something similar.

Right now, it's more of a personal project that I wanted to make; just seeing if anyone else would want one before I invest money into making a product. No promises yet, but we'll see :)
 

· Super Moderator
Joined
·
15,387 Posts
Discussion Starter · #17 ·
What did you use to glue the pieces to the bumper?
Each piece is attached with 3 screws. It's extremely secure. I then ran a small bead of caulking down the edges, but most of that I sanded down before painting.
 

· Registered
Joined
·
7,543 Posts
Each piece is attached with 3 screws. It's extremely secure. I then ran a small bead of caulking down the edges, but most of that I sanded down before painting.
Nice. And, considering a new OEM lower piece is $115 on Tasca, I'd say your pricing is more than fair, even at $150!
 

· Registered
Joined
·
1,394 Posts
:thumbup:Wow great job! im definitly interested!!!!!
 
1 - 20 of 55 Posts
This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.
Top