Parts prepare for Turbo swap
-Turbo TD04HL-16T / 15G
Both 16T and 15G turbo will work. You can get one used on ebay. Or you can buy brand new one by Kinugawa or Mamba. They both provide really good CHRA or whole turbo kit with accessories. The exhaust housing port to CHRA on 16T and 15G are same. Early 16T and 15G have same coolant port(in and out on opposite side), it can be a direct swap. The later 16T has angle flange on exhaust downpipe. The even later 16T CHRA has different coolant port(in and out on same side).
I got a used later 16T from ebay
-Oil and coolant lines for later 16T
. You need the coolant in and out line. Oil in line. No need oil reture line. You can grab these parts from any 2000s 2.5T engine cars.
Parts prepare for Manual swap
I got a transmission from a junk 1999 C70 T5
I got one from a junk 850 manual. You can modify one from x70 to 850.
850 and x70 are exact same. I got each one from 850 manual and C70 T5.
850 and x70 are exact same. I got used one from C70T5
-Reverse light switch
It should be attached to the transmission
-Clutch master cylinder fluid feed hose
PN 9157190. This part is discontinued. You need to get one from junk yard.
I recommend a new one. Less problem in future. The OEM turbo single mass flywheel is discontinued PN 9454774. You have two option, 1. the non turbo single mass flywheel PN 9454772, These is no difference to the turbo one and you can still buy genuine Volvo part for this one. 2. Aftermarket tubo single mass flywheel from SPEC PN SO13S. This one is 1.3lb lighter than OEM. It comes with pressure plate bolts. I got the SPEC one because it is cheaper than the genuine non turbo SMF.
PN 272218. It can use one both SMF and DMF.
-Clutch master cylinder
PN 9163880. It is pain in the butt to remove and install. Just buy a new one then less headache in future.
-Rear crankshaft seal/rear main seal
-Transmission input shaft seal
PN 1381798. 41mm OD
PN 6843481. Need 2.
PN 9454743. Need 10
-Pressure plate bolts
PN 959219. Need 6. If you buy the SPEC flywheel then you don't need these.
PN 31280771. Need 3. This is genuine Volvo manual transmission oil.
Transmission with internal slave cylinder
-Clutch slave cylinder
-Clutch hydraulic hose
-3502507 “clip”. 4 required, these are used at both the shifter assembly and at the transmission.
-989037 “lock brace” 2 red’d, these are the clips that hold the shifter cables where they attach to the shifter mechanisms on the transmission.
-986417 “washer” 2 req’d, these are used with the above clips.
Price for all new parts from www.volvopartscounter.com
|Manual Transmission Input Shaft Seal||1381798||1||$4.86||-|
|Manual Transmission Output Shaft Seal||6843481||2||$20.10||-|
|Engine Crankshaft Seal||9458178||1||$25.00||-|
|Support Cylinder Retainer Clip||989037||2||$3.42||-|
|Valance Panel Washer||986417||2||$3.42||-|
|Clutch Flywheel Bolt||9454743||10||$30.40||-|
Shipping (UPS Ground)
Price for parts from Ebay
SPEC SO13S Steel Flywheel
ORDER TOTAL US $454.74
High Pressure Turbo TD04HL-16T 8601691
ORDER TOTALUS $254.39