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2005 s60r b5254t5 swap?

1481 Views 6 Replies 5 Participants Last post by  gimme5cylinders
im pretty sure my block has cracked, 185,000 miles and even if it hasn't its tired and i want to start putting more power down so im considering 1- sleeving and building my current motor, or 2- swapping a b5254t5 out of the 05+ s60 t5, as ive heard those motors can handle more power. i was wondering if anyone has done this or if its even possible or if i should just build my current motor, but i dont really want to wait for the machine shop to sleeve it and its a huge investment considering i only want to make around 350-400 wheel hp
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im pretty sure my block has cracked, 185,000 miles and even if it hasn't its tired and i want to start putting more power down so im considering 1- sleeving and building my current motor, or 2- swapping a b5254t5 out of the 05+ s60 t5, as ive heard those motors can handle more power. i was wondering if anyone has done this or if its even possible or if i should just build my current motor, but i dont really want to wait for the machine shop to sleeve it and its a huge investment considering i only want to make around 350-400 wheel hp
81mm bore builds have been successful by many many people. If you buy a 4T5 ,(idk how you would, 4T5s go for stupid money these days) make sure you pull all the rod caps and check for spun bearings. 4T5 doesn't have the magnesium coated bearings like the R and 2.3L engines have. More and more 4T5s have been found to have spun bearings. I would go ahead and swap in the mag. coated bearings.

A sleeved block would be very expensive. It depends on your budget. This also has its downfalls but hey, its your money 🤷‍♂️.

83mm bores (R engines mostly) crack their blocks; sometimes even on the stock tune. R's don't usually blow head gaskets unless you do something stupid like overheating it, etc.

That being said, I bought my R and 3/5 sleeves were cracked. I swapped in a 2.3L B5234T3/9 utilizing the R cylinder head and R oil pan.

Whatever you choose, take a really good lookover of the engine and make sure its a solid candidate. Last thing you want is a disaster scenario where you swap in a bad engine.
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