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If you will finish up buying new CEM, please keep the old one & send it to me. I'll cover your shipping costs.
What I am on about is getting my hands on ****ed modules & find the way to make them work again.

Let me know if you like the idea...
 
I'm not talking about SW at this moment, I seriously think that most common faults are HW related. And your case is very clear, a single point failure knocks down whole CEM. It does sound like power supply issue or similar...
Well, we will never know.
 
@Zeljko_M - I'm thinking FET or varistor on the logic power (5V/3.3V) for the micro-controller in the CEM. Whats your guess?

All- Note this problem seems most prevalent in 04 R's but is also documented in the great internets in S80's V40's and XC's .
Most modules use voltage regulators, linear or switched. First thing I would check is their contacts. If linear type regulators are used they can
generate a lot of heat, and in already hot environment they sometimes overheat solder on joints.
If you take a look I'm my haldex rebuild you will se that they have used solder less contacts. It has some benefits, but during time it can get bad contacts.

Use your eyes and look for irregularities if you decide to bust it open.
 
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